(G9540) K-2 Carbide, 4Flute End Mill, Long Length

Name: (G9540) K-2 Carbide, 4Flute End Mill, Long Length
Brand: Excision Pty Ltd
SKU: G9540035
Price: 27.30 AUD
Availability: InStock

TiAlN-Coated Solid Carbide Long-Length End Mill

$30.03 INC GST $27.30 EX GST Price available on request

SKU: G9540035

Work materials

P M K N S H

Key features

TiAlN-coated solid carbide construction
Four-flute long-length end mill geometry
Suitable for dry milling at high temperatures

Mill Diameter (mm)

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Made in South Korea

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Extended reach

Long-length geometry supports milling work requiring additional tool reach

Dry milling capability

TiAlN-coated solid carbide construction suits high-temperature dry milling applications

Improved finish potential

Four flutes are specified to support better workpiece finishes

SKU	Mill Diameter (mm)	Overall length (mm)	Shank dia. (mm)	Length of cut (mm)	Stock	Price
G9540035	3.5	50.0	3.5	10.0	1-2 Weeks	$27.30
G9540040	4.0	50.0	4.0	11.0	Low stock	$14.27
G9540045	4.5	50.0	4.5	11.0	1-2 Weeks	$28.50
G9540050	5.0	50.0	5.0	13.0	In stock	$20.06
G9540055	5.5	57.0	5.5	13.0	1-2 Weeks	$40.60
G9540060	6.0	57.0	6.0	13.0	Low stock	$16.86
G9540065	6.5	60.0	6.5	16.0	1-2 Weeks	$46.90
G9540070	7.0	60.0	7.0	16.0	1-2 Weeks	$46.90
G9540075	7.5	63.0	7.5	19.0	1-2 Weeks	$41.90
G9540080	8.0	63.0	8.0	19.0	No stock	$29.17
G9540085	8.5	67.0	8.5	19.0	1-2 Weeks	$59.20
G9540090	9.0	67.0	9.0	19.0	1-2 Weeks	$73.40
G9540095	9.5	72.0	9.5	22.0	1-2 Weeks	$77.90
G9540100	10.0	72.0	10.0	22.0	No stock	$43.22
G9540110	11.0	83.0	11.0	26.0	1-2 Weeks	$101.00
G9540120	12.0	83.0	12.0	26.0	Restocking	$58.40
G9540130	13.0	83.0	13.0	26.0	In stock	$73.25
G9540140	14.0	83.0	14.0	26.0	1-2 Weeks	$145.20
G9540150	15.0	92.0	15.0	32.0	Low stock	$115.52
G9540160	16.0	92.0	16.0	32.0	Restocking	$84.71
G9540180	18.0	92.0	18.0	32.0	1-2 Weeks	$251.30
G9540200	20.0	104.0	20.0	38.0	1-2 Weeks	$276.35

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Overview
Specifications
Work Material
Speeds & Feeds
Reviews

Application

Product Description

YG-1 G9540 K-2 Carbide four-flute long-length end mills are TiAlN-coated solid carbide tools for dry milling at high temperatures. Designed for milling operations requiring extended reach, their four-flute geometry supports improved workpiece finishes. This plain-shank series covers 3.5 to 20 mm cutting diameters, with long-length proportions for reach-sensitive work.

K-2 Carbide construction and TiAlN coating provide a focused choice for high-performance precision milling applications. Documented tolerances include 0 to minus 0.03 mm cutting diameter and h5 shank tolerance. The four-flute format is specified to support better workpiece finishes during applicable milling operations. It suits general metalworking where a solid carbide long-length end mill is required.

TiAlN-coated solid carbide construction
Four-flute long-length end mill geometry
Suitable for dry milling at high temperatures
Plain shank configuration
3.5 to 20 mm cutting diameter range
0 to minus 0.03 mm cutting diameter tolerance with h5 shank tolerance

Product Data

Cutting Shape	Square
Length	Long
No. Flutes	4

Work materials

VDI 3323 recommendations for this tool.

ExcellentGood

Steel

11 grades

Non-alloy steel

ExcellentVDI 1–5

Low-alloy steel

ExcellentVDI 6–9

High-alloy and tool steel

ExcellentVDI 10–11

Cast iron

6 grades

Grey cast iron

GoodVDI 15–16

Nodular cast iron

GoodVDI 17–18

Malleable cast iron

GoodVDI 19–20

Superalloys & titanium

7 grades

Heat-resistant superalloys

GoodVDI 31–35

Titanium alloys

GoodVDI 36–37

Stainless steel

3 grades

Stainless steel

GoodVDI 12–14

Non-ferrous materials

9 grades

Wrought aluminium

GoodVDI 21–22

Cast aluminium

GoodVDI 23–25

Copper, bronze and brass

GoodVDI 26–28

Non-metallic materials

GoodVDI 29

Hardened materials

1 grade

Chilled cast iron

GoodVDI 40

VDI grade reference37 grades

Individual grade ratings and nominal hardness references. Base grades and decimal subgrades are listed separately.

Recommended VDI grades and nominal hardness references
VDI	Work material	Recommendation	HB ref.	HRC ref.
1	PNon-alloy steel	Excellent	125	-
2	PNon-alloy steel	Excellent	190	13
3	PNon-alloy steel	Excellent	250	25
4	PNon-alloy steel	Excellent	270	28
5	PNon-alloy steel	Excellent	300	32
6	PLow-alloy steel	Excellent	180	10
7	PLow-alloy steel	Excellent	275	29
8	PLow-alloy steel	Excellent	300	32
9	PLow-alloy steel	Excellent	350	38
10	PHigh-alloy and tool steel	Excellent	200	15
11	PHigh-alloy and tool steel	Excellent	325	35
12	MStainless steel	Good	200	15
13	MStainless steel	Good	240	23
14	MStainless steel	Good	180	10
15	KGrey cast iron	Good	180	10
16	KGrey cast iron	Good	260	26
17	KNodular cast iron	Good	160	3
18	KNodular cast iron	Good	250	25
19	KMalleable cast iron	Good	130	-
20	KMalleable cast iron	Good	230	21
21	NWrought aluminium	Good	60	-
22	NWrought aluminium	Good	100	-
23	NCast aluminium	Good	75	-
24	NCast aluminium	Good	90	-
25	NCast aluminium	Good	130	-
26	NCopper, bronze and brass	Good	110	-
27	NCopper, bronze and brass	Good	90	-
28	NCopper, bronze and brass	Good	100	-
29	NNon-metallic materials	Good	-	-
31	SHeat-resistant superalloys	Good	200	15
32	SHeat-resistant superalloys	Good	280	30
33	SHeat-resistant superalloys	Good	250	25
34	SHeat-resistant superalloys	Good	350	38
35	SHeat-resistant superalloys	Good	320	34
36	STitanium alloys	Good	-	-
37	STitanium alloys	Good	-	-
40	HChilled cast iron	Good	400	42

HB and HRC values are nominal catalogue references. Grade subdivisions can vary between catalogues.

Recommendations apply to the listed VDI grades. Unlisted grades have no stated recommendation.

Cutting Speeds and Feeds

Select the operation, workpiece material and tool diameter to calculate the recommended cutting parameters for this product.

Choose the machining conditions below, then calculate the recommended spindle speed and feed rate.

ISO	VDI 3323	Material Description	Ae	Ap	Parameter	Diameter (Ø)
ISO	VDI 3323	Material Description	Ae	Ap	Parameter	1.0	1.5	2.0	3.0	4.0	5.0	6.0	8.0	10.0	12.0	14.0	16.0	20.0
P	1-4	Non-Alloy Steel	0.1D	1.0D	Vc	55	55	60	70	80	85	90	90	85	90	90	95	90
					fz	0.002	0.005	0.006	0.009	0.019	0.024	0.029	0.043	0.047	0.047	0.047	0.047	0.047
					RPM	17507	11671	9549	7427	6366	5411	4775	3581	2706	2387	2046	1890	1432
					FEED	140	233	229	267	484	519	554	616	509	449	385	355	269
	5		0.1D	1.0D	Vc	30	35	40	45	50	50	55	55	55	55	55	60	65
					fz	0.002	0.004	0.006	0.009	0.019	0.024	0.031	0.038	0.038	0.037	0.038	0.037	0.038
					RPM	9549	7427	6366	4775	3979	3183	2918	2188	1751	1459	1251	1194	875
					FEED	76	119	153	172	302	306	362	333	266	216	190	177	133
	6-7	Low-Alloy Steel	0.1D	1.0D	Vc	55	55	60	70	80	85	90	90	85	90	90	95	90
					fz	0.002	0.005	0.006	0.009	0.019	0.024	0.029	0.043	0.047	0.047	0.047	0.047	0.047
					RPM	17507	11671	9549	7427	6366	5411	4775	3581	2706	2387	2046	1890	1432
					FEED	140	233	229	267	484	519	554	616	509	449	385	355	269
	8-9		0.1D	1.0D	Vc	30	35	40	45	50	50	55	55	55	55	55	60	65
					fz	0.002	0.004	0.006	0.009	0.019	0.024	0.031	0.038	0.038	0.037	0.038	0.037	0.038
					RPM	9549	7427	6366	4775	3979	3183	2918	2188	1751	1459	1251	1194	875
					FEED	76	119	153	172	302	306	362	333	266	216	190	177	133
	10	High-Alloyed Steel, and Tool Steel	0.1D	1.0D	Vc	55	55	60	70	80	85	90	90	85	90	90	95	90
					fz	0.002	0.005	0.006	0.009	0.019	0.024	0.029	0.043	0.047	0.047	0.047	0.047	0.047
					RPM	17507	11671	9549	7427	6366	5411	4775	3581	2706	2387	2046	1890	1432
					FEED	140	233	229	267	484	519	554	616	509	449	385	355	269
	11.1-11.2		0.1D	1.0D	Vc	30	35	40	45	50	50	55	55	55	55	55	60	65
					fz	0.002	0.004	0.006	0.009	0.019	0.024	0.031	0.038	0.038	0.037	0.038	0.037	0.038
					RPM	9549	7427	6366	4775	3979	3183	2918	2188	1751	1459	1251	1194	875
					FEED	76	119	153	172	302	306	362	333	266	216	190	177	133
M	14.1	Stainless steel	0.1D	1.0D	Vc	25	35	35	35	40	40	45	45	45	45	45	50	45
					fz	0.002	0.004	0.006	0.009	0.018	0.024	0.020	0.042	0.044	0.045	0.045	0.045	0.046
					RPM	7958	7427	5570	3714	3183	2546	2387	1790	1432	1194	1023	895	716
					FEED	64	119	134	134	229	244	277	301	252	215	184	179	132
K	15-20	Grey cast iron Nodular cast iron Malleable cast iron	0.1D	1.5D	Vc	60	55	60	55	60	55	55	55	60	55	55	55	55
					fz	0.008	0.013	0.017	0.026	0.035	0.044	0.065	0.093	0.116	0.155	0.182	0.22	0.288
					RPM	19099	11671	9549	5836	4775	3501	2918	2188	1910	1459	1251	1094	875
					FEED	611	607	649	607	668	616	759	814	886	905	910	963	1008
N	21~22	Aluminum-wrought alloy	0.1D	1.5D	Vc	140	130	140	145	140	145	145	145	145	140	145	145	140
					fz	0.006	0.011	0.015	0.021	0.03	0.036	0.047	0.063	0.078	0.095	0.108	0.125	0.163
					RPM	44563	27587	22282	15385	11141	9231	7692	5769	4615	3714	3297	2885	2228
					FEED	1070	1214	1337	1292	1337	1329	1446	1454	1440	1411	1424	1442	1453
	23~25	Aluminum-cast,alloyed	0.1D	1.5D	Vc	140	130	140	145	140	145	145	145	145	140	145	145	140
					fz	0.006	0.011	0.015	0.021	0.03	0.036	0.047	0.063	0.078	0.095	0.108	0.125	0.163
					RPM	44563	27587	22282	15385	11141	9231	7692	5769	4615	3714	3297	2885	2228
					FEED	1070	1214	1337	1292	1337	1329	1446	1454	1440	1411	1424	1442	1453
	26-28	Copper Alloys (Bronze / Brass)	0.1D	1.5D	Vc	80	95	105	105	110	105	105	110	105	105	105	110	105
					fz	0.006	0.011	0.016	0.024	0.029	0.038	0.048	0.063	0.081	0.096	0.115	0.125	0.162
					RPM	25465	20160	16711	11141	8754	6685	5570	4377	3342	2785	2387	2188	1671
					FEED	611	887	1070	1070	1015	1016	1070	1103	1083	1070	1098	1094	1083
	29.1	Non Metallic Materials	1.0D	1.5D	Vc	80	95	105	105	110	105	105	110	105	105	105	110	105
					fz	0.006	0.011	0.016	0.024	0.029	0.038	0.048	0.063	0.081	0.096	0.115	0.125	0.162
					RPM	25465	20160	16711	11141	8754	6685	5570	4377	3342	2785	2387	2188	1671
					FEED	611	887	1070	1070	1015	1016	1070	1103	1083	1070	1098	1094	1083
H	40	Chilled Cast Iron	0.1D	1.0D	Vc	30	35	40	45	50	50	55	55	55	55	55	60	65
					fz	0.002	0.004	0.006	0.009	0.019	0.024	0.031	0.038	0.038	0.037	0.038	0.037	0.038
					RPM	9549	7427	6366	4775	3979	3183	2918	2188	1751	1459	1251	1194	875
					FEED	76	119	153	172	302	306	362	333	266	216	190	177	133

Recommended parameters

Recommended cutting speeds and feeds
Parameter	Value	Unit
Spindle speed	–	rev/min
Feed rate	–	mm/min
Cutting speed (Vc)	–	m/min
Feed per tooth (fz)	–	mm/tooth

Choose your options and calculate the recommended parameters.

Resources

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January 21, 2025

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Article

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(G9540) K-2 Carbide, 4Flute End Mill, Long Length